Optimal Coal Supplier Selection for Sawdust Co-Firing in Power Plants Using Thermodynamic Simulation and Multi-Objective Optimization

Authors

  • Andy Rivai Department of Chemical Engineering, Institut Teknologi Bandung, Indonesia
  • Tjokorde Walmiki Samadhi Department of Chemical Engineering, Institut Teknologi Bandung, Indonesia
  • Yosi Agustina Hidayat Department of Industrial Engineering, Institut Teknologi Bandung, Indonesia

Keywords:

biomass co-firing, emissions, cycle-tempo, higher heating value, multi-objective optimization, specific fuel consumption

Abstract

Indonesia’s pursuit of a low-carbon energy transition prioritizes biomass co-firing in coal-fired power plants (CFPPs) as a pragmatic strategy. At Paiton CFPP, a 5% sawdust co-firing ratio is employed without necessitating boiler modifications. However, coal procurement involves multiple suppliers with variable fuel characteristics, complicating the evaluation of performance under co-firing conditions. This study introduces a systematic framework to identify the optimal coal supplier by assessing blended fuel based on higher heating value (HHV), specific fuel consumption (SFC), and CO₂ emissions. Calorific values are sourced from Certificate of Sampling and Analysis (COSA), emissions are estimated via combustion stoichiometry based on the Intergovernmental Panel on Climate Change (IPCC) methodology, and SFC is calculated using thermodynamic simulation in Cycle-Tempo. A multi-objective optimization is performed using the Weighted Sum Method (WSM) to integrate and rank supplier performance. Findings reveal that Supplier S13 offers the highest HHV, lowest SFC, and relatively low emissions, indicating its superior suitability. The proposed method provides a robust and reproducible decision-making tool to support environmentally optimized coal procurement in co-fired CFPPs.

Downloads

Download data is not yet available.

References

Kementerian Energi dan Sumber Daya Mineral Republik Indonesia, Rencana usaha penyediaan tenaga listrik PT Perusahaan Listrik Negara (Persero) tahun 2021–2030, Keputusan Menteri ESDM No. 188.K/HK.02/MEM.L/2021, 2021.

Prasetyo, E.A., Rizal, M.Z. & Gultom, E., MULTI B-12: Solusi permasalahan feedstock cofiring biomassa PLTU batubara, PT PLN Nusantara Power Unit Pembangkitan Paiton, 2023.

Yin, J., Liu, M., Zhao, Y., Wang, C. & Yan, J., “Dynamic performance and control strategy modification for coal-fired power unit under coal quality variation,” Energy, vol. 223, Feb. 2021.

PT PLN Nusantara Power UP Paiton, Fuel specification record: Proximate, ultimate, and slagging analysis data, Internal Document, 2024.

Sukandarrumidi, Batubara dan gambut, Gadjah Mada University Press, Yogyakarta, 1995.

Cheepurupalli, N.R. & Anuradha, B., “Proximate and ultimate characterization of coal samples from Southwestern part of Ethiopia,” International Journal of Engineering and Advanced Technology, vol. 9, no. 2, Dec. 2019.

Nzihou, J.F., Hamidou, S., Bouda, M., Koulidiati, J. & Segda, B.G., “Using Dulong and Vandralek formulas to estimate the calorific heating value of a household waste model,” International Journal of Scientific & Engineering Research, vol. 5, no. 1, 2014.

Jamal, J., Bhuana, C. & Alihar, F., “Analisis konsumsi bahan bakar spesifik pada Pembangkit Listrik Tenaga Uap (PLTU) Jeneponto,” SINERGI, vol. 18, no. 1, pp. 20–28, 2020.

Alif, H.H., Sari, W.P., Sopha, B.M., Aprilana, A., Mulyani, Y.P. & Tiva, H.T.W.D., “Specific fuel consumption prediction model for diesel engines: A preliminary study,” in Proc. IEEE Int. Conf. on Industrial Engineering and Engineering Management (IEEM), pp. 497–501, 2022.

Darmawan, K., Setiawan, A.A. & Dewayanto, N., “Potential comparison of the utilization of Kaliandra (Calliandra calothyrsus) and Gamal (Gliricidia sepium) as co-firing to meet fuel needs for PLTU Sudimoro Pacitan,” Jurnal Elektronika, Sains dan Sistem Energi, pp. 1–9, 2023.

Wijaya, A.A. & Widodo, B.U.K., “The effect of feedwater heaters operation schemes to a 200 MW steam power plant heat rate using Cycle-Tempo software,” IPTEK Journal of Engineering, 2018.

Kurniawati, I., Pratilastiarso, J. & Satrio, D., “Analysis of the effect of cooling water condenser to power plant cycle using Cycle-Tempo software,” in Proc. 2020 IES, Surabaya, Indonesia, 2020.

Marler, R.T. & Arora, J.S., “The weighted sum method for multi-objective optimization: New insights,” Structural and Multidisciplinary Optimization, vol. 41, no. 6, pp. 853–862, 2010.

Abdullah, M. & Salim, M., “Optimal economic and emission dispatch of photovoltaic integrated power system using firefly algorithm,” International Journal of Integrated Engineering, 2022.

Perusahaan Umum Listrik Negara, Paiton Steam Power Plant Units 1 and 2: Design and operation manual, ABB Combustion Engineering Systems, Jakarta, Indonesia, 1993.

PLN NP Paiton 1&2, Report of laboratory analysis: Sawdust Paiton 6, Report No. 231022.0134G, CKG.DOS.23.0015, Jan. 31, 2023.

Choi, H., Lee, J., Yu, J., Moon, U., Kim, M. & Lee, K., “One-step ahead control using online interpolated transfer function for supplementary control of air-fuel ratio in thermal power plants,” Energies, vol. 16, no. 21, p. 7411, 2023.

Liu, Z., Liu, S., Shi, R., Wang, J., Xie, M. & Zheng, S., “A control strategy of the air flow rate of coal-fired utility boilers based on the load demand,” ACS Omega, vol. 5, no. 48, 2020.

IPCC, 2006 IPCC guidelines for national greenhouse gas inventories, National Greenhouse Gas Inventories Programme, IGES, Tokyo, 2006.

Yu, H., Wang, Z., Li, C. & Wu, J., “CO₂ emission calculation and emission characteristics analysis of typical 600 MW coal-fired thermal power unit,” E3S Conferences, vol. 165, 2020.

Marler, R. T. & Arora, J. S., “The weighted sum method for multi-objective optimization: new insights,” Structural and Multidisciplinary Optimization, vol. 41, pp. 853–862, 2010.

PT PLN Nusantara Power, Pengoperasian peralatan udara bakar, Paiton Coal-Fired Power Plant, 2019.

Published

2025-10-29

How to Cite

Rivai, A., Walmiki Samadhi, T., & Agustina Hidayat, Y. (2025). Optimal Coal Supplier Selection for Sawdust Co-Firing in Power Plants Using Thermodynamic Simulation and Multi-Objective Optimization. ITB Graduate School Conference, 5(1). Retrieved from https://gcs.itb.ac.id/proceeding-igsc/index.php/igsc/article/view/719